Part 1_Asset Maintenance Management and Condition Monitoring
Module 1: Introduction to Asset Management (SANS 55000 & ISO 55000)
- Definitions of an Asset and Asset Management (AM)
- Asset Management Life Cycle
- Components and Benefits of AM
- History of ISO 55000/SANS 55000
- Introduction to ISO 55000 family of standards
- Obstacles and failures in asset management and the impact of these failures
- Ways to overcome the obstacles
Module 2: Total Productive Maintenance (TPM)
- Types of maintenance
- The concept of Total Productive Maintenance (TPM)
- History of TPM; Aims of TPM; Five Pillars of TPM
- Similarities and Differences between TQM & TPM
- Process quality management
- TPM in administration and support department
- Promotion and Implementation of TPM
Module 3: Reliability Centred Maintenance (RCM)
- Introduction to RCM
- TPM vs RCM
- Failure patterns where scheduled maintenance is applicable
- Failure patterns that will not respond positively to scheduled maintenance
- Failure pattern for modern industry
- The RCM process and objections
- The RCM decision diagram and decision Worksheet
- Alternative and Modified forms of RCM
- The Post-RCM Situation
Module 4: Maintenance planning and scheduling
- Introduction to Planning and Scheduling
- Planning and Scheduling Objectives
- Maintenance planning and scheduling
- Classification of Maintenance Work According to Planning and Scheduling Purposes
- Planning Procedures
- Basic Levels of Planning Process
- Long and Medium-Range Planning
- Elements of Sound Scheduling
- Scheduling Procedures (Steps)
- Maintenance Job Priority System
- Scheduling Techniques
Module 5: Maintenance key performance indicators
- What is a KPI
- How can the success of the PM program be determined?
- Maintenance Indicators
- Planned Maintenance Indicators
Module 6: Asset management over the life cycle
- Life-cycle management
- Life-cycle costing
- Retrofits and additions
- Reliability, Availability and maintainability (RAM) analysis
- Cost of unavailability or lost production
